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Factory Tour
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. Take our
online tour of the factory in Burleson, TX to see how we build in the
quality and value . .
* Starting
with a solid foundation.
* Our floors are built for years of living.
* With walls and ceilings built for strength.
* We insulate for comfort and savings.
* Wired with you in mind.
* Your home is finished with first-class features.
* And inspected for every detail.
* Providing you with a home you'll be proud of.
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FACTORY
TOUR - Starting with a solid foundation
- Our frames
are built using American-made steel I-beams, which are stronger than
corrugated steel.
- Steel
cross members and outriggers are installed 8 on center.
- Continuous
arc welding is used to connect steel components.
- The entire
frame is undercoated to resist corrosion.
- Every
frame is designed and engineered specifically for each different floor
plan.
- Camber
is engineered into each frame, allowing the home to be transported safely.
- The fresh
water plumbing system, made of TuffPex tubing is installed. TuffPex
stand up to freezing better than any other tubing. Rated at - 95 degrees
below zero, TuffPex actually gets stronger as the temperature gets colder.
- Testing
has proven TuffPex to be completely non-toxic, having no chemical residues.
TuffPex eliminates the fear of chemical contaminants being released
by some plastics, as well as the ions found in copper, lead, and other
metals. The TuffPex System is also free of glues and solvents which
are present in a CPVC system.
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FACTORY
TOUR - Our floors are built for years of living.
- 2 x 6
floor joists are placed perpendicular to the I-beams at least 16
on center add strength.
- OSB or
Plywood decking is used and the entire floor is secured to the heavy
duty frame using large lag screws.
- Reinforced
bottom boards form a moisture and air infiltration barrier.
Insulation under the floor and around water lines and ductwork forms
an energy efficient blanket.
- Kitchen
and bathroom floors are waterproofed for protection. Any hole made in
the floor that is required for plumbing has extra sealant.
- Where
plywood is used in a transverse floor system, the 4' x8' plywood sheets
are staggered - preventing a continuous seem - which adds more strength
to the floor.
- A no-wax
vinyl one piece floor covering is installed in the kitchen and utility
room.
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FACTORY
TOUR - With walls and ceilings built for strength.
-
Exterior studs are placed 16 on center and secured with fasteners
and steel metal straps for added strength.
- 1/2"
Gypsum drywall reduces sound by as much as 50% over paneling and is
fire resistant. It also gives Champion homes the look of permanence.
- Multi-section
homes are built to match as a single unit so when they leave the factory,
theyll fit exactly.
- The
trusses that make up the roof system are foam-sealed to the back of
the gypsum drywall to create a permanent bond.
- The
roof system is constructed to withstand more than 175% of the maximum
load requirements set by HUD code.
- Ceiling
seams are taped and mud is then applied.
- The
ceiling is sprayed with an acoustic substance that not only provides
an elegant look, but also acts as a vapor barrier.
- Composition
shingled roofs are standard on
our multi-section homes and on all single-section homes.
- After
the insulation is blown into the attic cavity, OSB is used as decking
on multi-section homes. The OSB is staggered to provide extra strength.
- An
underlayment is applied prior to the application of the 20 year fiberglass
shingles.
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FACTORY
TOUR - We insulate for comfort and savings.
- Engineers
have designed the heating and cooling duct systems specifically for
your home configuration and climate zone.
- Heating
and cooling systems are the latest technology from the top names in
the industry.
- Fiberglass
insulation from Owens-Corning is used in the floor and exterior walls.
The 2" x 4" exterior walls are insulated to a minimum of R-11*.
Using optional 2" x 6" framed outer walls, insulation values
can go as high as R-19*.
- A
combination of interior gypsum wall board and wall insulation will prevent
any air infiltration or drafts from occurring.
- All
the fiberglass wall insulation is firmly secured between the studs to
prevent the insulation from dropping or sagging.
- Cellulose
ceiling insulation is blown into the attic cavity for a blanket coverage.
- Loose
fil cellulose coverage
..
has
an R-value* of 3.7 per inch, compared to only 2.2 for fiberglass
insulation & will maintain an R-value* in temperatures as
low as 40 degrees F.
has a Class A non-combustible fire rating.
was
the only blown insulation to have less than 3% settling after
transport, while rockwool settled as much as 16%.
reduces
air infiltration up to 40% more effectively than conventional insulation.
- With
the types of insulation used by Champion Home Builders Texas, every
homeowner can enjoy the long-range benefits of lowered heating and cooling
expenses, reduced sound transfer and air infiltration.
- Structural
components are weather-sealed using weather stripping at every attachment
point. This weather stripping is not brittle like putty tape, and will
maintain its original elastic properties for a lifetime.
- Vapor-barrier
wall insulation, blown-in roof insulation and insulated exterior doors
provide effective barriers to air infiltration and heat loss.
*R-value means the resistance of heat transfer. The higher
the R-value, the greater the insulating power.
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FACTORY
TOUR - Wired with you in mind.
- Wire protector
plates are used to prevent any nail or screw from penetrating the electrical
wiring. This will allow the homeowner to safely attach something to
the exterior of the home without the fear of being electrocuted.
- Every
home built has copper wiring, which is much safer than aluminum wiring.
- Special
Ground Fault Interrupters (GFI) can be found in all baths, the kitchen
and on the homes exterior. These receptacles are special because
they trip the breaker in 1/200 of a second. This is beneficial to ensure
instant and superior safety during any accident. Accidents that occur
in these areas include dropping a hairdryer or blender/handmixer in
a sink of water.
- Each home,
whether it is gas or electric, will contain a 200 amp panel box. This
will safely handle the electrical load of home while allowing extra
space for additional breakers.
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FACTORY
TOUR - Your home is finished with first-class features.
Carpets
come in three different grades with over 6 different colors to choose from.
No matter what carpet is selected, each has a ½ FHA approved
rebond pad.
- Optional
Ceramic tile can be used as an added enhancement to the walls in kitchen
and bath areas.
- Specialty
lights such as recessed can, recessed fluorescents, track lights give
the home a customized look.
- Kitchen
and bath faucets with a brushed nickel finish can be added as an option,
creating a visual and practical enhancement to your home.
- Champion
Home Builders Texas uses General Electric appliances, including their
17 cubic foot refrigerator which has been ranked number 1 in quality.
In addition to refrigerators, stoves and dishwashers, you can also choose
an over-the-range microwave, eye level oven/countertop cook top or a
washer and dryer
- Ceiling
fans to match your décor can be installed, which help to lower
your energy costs.
- Champion
Home Builders Texas offers 4 different types of fireplaces to match
any décor.
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FACTORY
TOUR - And inspected for every detail.
-
Every home is inspected by Champions
trained professional inspectors. Homes comply with the U.S. Department
of Housing and Urban Development (HUD) national building codes. In most
cases, Champions quality standards exceed HUD code requirements.
- Before
the home can be moved from one area to the next, the foreman and inspector
for each area must inspect and approve the home.
- All
plumbing lines are pressure tested for strength and integrity.
- A
1080-volt di-electric test is conducted on all electrical systems to
check for shorts.
- In
addition to the other tests, inspectors also check the operation of
things such as windows and doors, appliances and ceiling fans. This
added attention will assure that these systems will be operational when
your home is delivered.
- The
red HUD seal attached to each home guarantees that each home meets all
state and federal building codes for safety.
- The
HUD Data Plate, which is located inside the home, offers a lot of information
about the specific home. It verifies that all system checks have been
made, states the zoning that the home was built for and gives serial
numbers to all the major components.
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FACTORY
TOUR - Provide you with a home you'll be proud of.
-
Champion Home Builders Texas believes
in producing homes high in value, quality and customer satisfaction.
That is the very foundation on which we build every home. In the end,
you can rest assured that Champion Home Builders Texas takes as much
pride in building your home as you take in owning it.
- We
appreciate you taking the time to see how Champion Home Builders Texas
constructs each home. Please feel free to contact your retailer if you
would like to tour the plant in person.
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